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Lean Manufacturing

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Description

What is the aim of this course?    This course will help you drastically improve your knowledge and skills in optimizing the production, and operations of any company through a series of practical cases. It is designed for people who want to become consultants, or business analysts, or have to run and optimize production on a daily basis. In the course you will learn 3 things:   

  1. How to understand any production or operational activities  

  2. How to optimize the production and operations in order to get more things done, cheaper at higher quality with fewer resources using elements from lean manufacturing, theory constraints

  3. Where to look for savings and improvements, how to calculate potential savings in Excel and implement them

In what way will you benefit from this course?   

The course is a practical, step-by-step guide loaded with tons of analyses, tricks, and hints that will significantly improve the speed with which you find and analyze production. There is little theory – mainly examples, a lot of tips from my own experience as well as other notable examples worth mentioning. Our intention is that thanks to the course you will know:   

  1. How to understand the production   

  2. How to optimize it   

  3. Where to look for savings and improvement in production   

  4. How to calculate the impact of proposed changes in Excel   

You can also ask me any question either through the discussion mode or by messaging me directly.   

How the course is organized?   

The course is divided currently into the following sections:   

  • Introduction. We begin with a little intro into the course as well as some general info on production   

  • Basic methods of improving production. In the second section, I will discuss the basic techniques that you can use to optimize your business. Here you will find the potential low-hanging fruits. Here I will show you basic lean manufacturing methods as well as elements of the theory of constraints. You will also see how to calculate potential savings in Excel   

  • Continuous Flow. The ideal in production is the so-called continuous flow in which production goes smoothly and fast. Products are being produced fast and cheaply. In this section, I will tell you how to achieve it. This is one of the pivotal elements of lean manufacturing   

  • Advanced methods of improving production. In this section, I will continue with the more advanced ways in which you can improve your production such as SMED, TPM, Automation, Critical Chain   

  • Capacity management. Apart from optimizing the production you have to think strategically and know when you have to add a new capacity/factory. In this section, I will show you how you can do that   

  • Production planning. Production planning is the brain of production. If you get this wrong the other things won’t matter. In this section, I will show you some ways in which you can analyze and improve production planning   

  • A case study in Optimization of in-store processes using Lean Manufacturing. In this section, I will show you how you can use lean manufacturing techniques to optimize processes in stores.

You will be able also to download many additional resources   

  1. Excels with analyses shown in the course   

  2. Presentation of slides shown in the course   

  3. Links to additional presentations and movies    

  4. Links to books worth reading

At the end of my course, students will be able to…

  • Analyze production process

  • Improve production process – make it faster, cheaper, and at higher quality

  • Calculate in Excel the potential impact of proposed changes

  • Apply improvement techniques to other fields and industries

Who should take this course? Who should not?

  • Consultants

  • Production Directors

  • Business analysts

  • Small and medium business owners

  • Startups founders

  • Controllers

What will students need to know or do before starting this course?

  • Basic or intermediate Excel

  • Basic knowledge of economics or finance.

Who this course is for:
-Management Consultants
-Production Directors and Managers
-Business Analysts
-Small and medium business owners
-Startups founders
-Controllers

AED99.00

1 Week

Boost manufacturing efficiency with Lipslay’s online Lean Manufacturing course. Learn waste reduction & process improvement — from home in Dubai.

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Frequently Asked Questions

Lean Manufacturing principles help organizations reduce waste, improve quality, increase productivity, and lower costs. Having a Lean Manufacturing Certification demonstrates your ability to lead these efforts, making you an asset to employers focused on operational excellence.
This certification is ideal for manufacturing professionals, process engineers, operations managers, quality managers, and anyone involved in process improvement, cost reduction, and production optimization within a manufacturing setting.
You will learn Lean methodologies such as Value Stream Mapping, 5S, Kaizen, Just-In-Time (JIT), and Total Productive Maintenance (TPM). The certification also covers techniques for identifying waste, improving workflows, and implementing process improvements that increase operational efficiency.
A Lean Manufacturing Certification improves your ability to manage and optimize production processes. It opens up career opportunities in operations management, process improvement, and leadership roles, and helps you stand out in industries where efficiency and cost-effectiveness are prioritized.
Lean Manufacturing helps companies streamline their operations by eliminating waste, reducing cycle times, and improving quality. It drives greater profitability, customer satisfaction, and operational efficiency, which are essential in a highly competitive market.
You can pursue roles such as Lean Manufacturing Specialist, Production Manager, Process Improvement Manager, Operations Manager, Manufacturing Engineer, or Quality Control Manager in industries like automotive, electronics, food production, and consumer goods.
While experience in manufacturing or operations is beneficial, this certification is accessible to both beginners and experienced professionals. It provides foundational knowledge and practical skills for those new to Lean principles and techniques.
The duration depends on the certification level and the program you choose. Typically, it can take from a few weeks to several months, depending on the certification level and your schedule.
Yes, Lean Manufacturing Certifications are widely recognized across industries worldwide, as Lean principles are applied globally to improve manufacturing efficiency and effectiveness.
Facility management plays a critical role in ensuring the smooth operation of an organization’s physical assets. This certification demonstrates that you have the expertise to manage facilities efficiently, ensuring safety, sustainability, and cost-effectiveness, which are crucial for maintaining business operations.